Eliminate the "broken window effect" of anti-corrosion management
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The organic silicon monomer production process involves the more corrosive hydrochloric acid, sulfuric acid, hydrogen chloride and chlorosilane monomers, and there are "congenital defects" in anti-corrosion management. Most practitioners think that it is difficult to solve the problem of corrosion of equipment and facilities from the ideological point of view, which lowered the on-site anti-corrosion management standard and formed the "broken window effect" of anti-corrosion management.
In the past ten years of rapid development of the organic silicon industry, the market has been in a downturn for a long time, and the production and operation of enterprises are difficult, and the investment required for anti-corrosion and rust removal is insufficient, which has caused serious problems of on-site corrosion of organic silicon enterprises. In recent years, the situation of the silicone market has improved, and companies are unwilling to stop for anti-corrosion and rust removal, and worry that the anti-corrosion and rust removal during operation will bring on-site special operation risks, resulting in the failure to effectively solve the problem of on-site equipment and facilities corrosion.
To fundamentally solve the corrosion problem in the production process of silicone monomers, first of all, we must change the concept of difficult anti-corrosion management from the ideological perspective, establish the concept of "leakage is an accident" for all employees, and find and deal with every runaway in time. The problems of dripping, low age and old, fundamentally prevent the expansion of corrosion problems. Second, it is necessary to increase investment and improve management standards for anti-corrosion and anti-leakage. Repair and replace corroded equipment and facilities in a timely manner when the risk of on-site operations is controllable, and choose corrosion-resistant titanium-based and nickel-based materials for highly corrosive equipment or pipelines to eliminate the risk of leakage and corrosion. Secondly, in accordance with the relevant requirements of the "Guiding Opinions on Strengthening the Leakage Management of Chemical Enterprises", the detection and maintenance of fugitive leakage of chemical equipment are carried out to improve the integrity of equipment and facilities, and solve the problem of corrosive media leakage from the source.